Reuters

WINNIPEG, Manitoba/VANCOUVER, April 23 (Reuters) - At an Alberta oil loading terminal, a convoy of big rigs are gearing up to haul Canadian crude oil hundreds of miles through bone dry fields across the U.S.

border into Montana, where the oil will be transferred to pipelines and rail cars headed south and west.

Trucks loaded with crude are an increasingly common sight at the border. Production has risen in the world's fifth largest producer but full pipelines and a rail car shortage have made it difficult for drillers to ship oil out of Canada.

Some oil producers are feeling the pressure from customers. Alberta-based Gear Energy Ltd pumps about 7,500 barrels of oil equivalent per day, and recently had an Asian customer walk away from an agreement to buy crude after failing to secure a way to ship oil to the West Coast.

"We've never had more inbound calls looking for heavy oil," said Gear Chief Executive Officer Ingram Gillmore. "And we have never had more challenges actually getting it to them. It is very frustrating."

Production in Canada rose 8 percent in the last year to a record 4.2 million barrels per day (bpd) and is forecast to keep rising. Over the next five years, OPEC oil rig flanges gulf coast production is expected to only grow modestly, leaving the bulk of forecasted global supply increases to the United States and Canada.

But Canada's oil industry faces significant challenges, not the least of which are high oil rig flanges gulf coast production costs, remote oil fields and, perhaps most pressing, the shipping bottlenecks. So significant are the problems that a number of oil majors have withdrawn from Canada.

No easy solution is on the horizon. Plans for new gulf coast oil rig export pipelines are running into opposition from environmentalists, Aboriginal groups and rival provinces. Most recently, Kinder Morgan Canada hit the brakes on its Trans Mountain expansion, and TransCanada Corp has not yet fully committed to its Keystone XL project.

Frustrated and fearful of missing out on the rebound in prices, drillers are increasingly relying on trucks to move oil to the market. Crude exports from Canada by road nearly tripled from 2015 to 2017, and continued to rise in the first two months of 2018, according to StatsCan data provided to Reuters. (For graphic, see https://tmsnrt.rs/2qDogMD)

However, a truck can only carry 200 barrels of oil, compared with 60,000 barrels in one unit train, or nearly 600,000 per day on the Keystone Pipeline - the equivalent of 3,000 trucks. Each one of those trucks needs a driver and enough fuel to carry crude over long distances. Moving crude by truck is at least 10 times more expensive on a mile-for-mile basis compared with rail or pipeline.

"We have demand for 50,000 bpd and we can move about a fifth of that," said Jarrett Zielinski, chief executive of Torq Energy Logistics, an Alberta BOP Blow Out Preventer repair company gulf coast that owns rail loading facilities and 275 trucks.

TRUCKIN'

Rising opposition to pipelines is hitting Alberta, the landlocked province where most Canadian oil is produced.

The fight over the Trans Mountain expansion, which would nearly triple the capacity of the 1,150-kilometre (715 mile) line from Alberta to a British Columbia port, has engulfed two provinces and the government of Prime Minister Justin Trudeau.

British Columbia is opposed to the project, which prompted Kinder Morgan to suspend work on the line. Alberta's premier threatened to cut fuel deliveries to its neighbouring province in retaliation.







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